Automatic Computer-Controlled Ultrasonic Cutting Machine G-0852
Category：Universal Strength Tester
Introduction
I. Equipment Specifications and Model
| Effective Working Stroke | X | 2100 mm |
| Y | 2500 mm | |
| Z | 300 mm | |
| Working Table | Size: 2600 × 8100 mm，
Vacuum adsorption table with zoned suction 12 zones, 48 suction ports |
|
| Transmission System | X, Y axes: Precision helical rack transmission，
Z axis: TBI ball screw transmission with brake |
|
| Guide Rails | Y axis: 30 mm high-precision linear guide rails，
X and Z axes: 25 mm linear guide rails |
|
| Drive System | All three axes adopt rack transmission，
Y axis: 30 mm; X and Z axes: 25 mm |
|
| Reducer | 130 flange reducer | |
| Working Mode | Single gantry structure，
Free switching between tool heads，Supports dual operation: ultrasonic cutting and milling， Cutting、 drilling and slotting all performed via ultrasonic system， One machine with dual functionality, ensuring both efficiency and precision |
|
| Inverter | 11 KW inverter | |
| Servo System | motors × 4 | |
| Control System | CNC system，
Four-axis linkage， Supports automatic tool change and switching between ultrasonic and milling， Suitable for full-process operations (cutting, drilling, slotting)，User-friendly operation |
|
| Spindle | Cooling method | Air cooling |
| Power | 9 KW (automatic tool change spindle) | |
| Speed | 0–18000 r/min | |
| Electrical Components | equivalent brand | |
| Maximum rapid speed | 80 m/min | |
| Effective machining speed | 1–35 m/min | |
| Workpiece Clamping | Pneumatic clamping system,
Suitable for workpieces of varying heights,Each station equipped with 4 positioning pneumatic cylinders |
|
| Programming | G-code, teaching mode, and path input | |
| Power Supply | AC 380V / 50Hz | |
| Control Cabinet | Independent standard electrical cabinet (double-door) | |
| Cooling Method | Fan cooling | |
| Lubrication System | Automatic lubrication | |
| Proximity Switches | X, Y, Z axes equipped with dustproof, waterproof, and corrosion-resistant switches | |
| Vacuum Pump | 11 KW × 2 | |
| Dust Collector | 5.5 KW | |
| Tool Changing Method | 8 | |
| Ultrasonic Cutting System | Supports switching between ultrasonic and milling,Cutting、 drilling and slotting performed by ultrasonic system，Cutting efficiency several times higher than conventional machines，Smooth cutting surface, burr-free,dust-free,environmentally friendly | |
| Safety Devices | Emergency stop + touch switch + safety light curtain | |
| Overall Dimensions | 9200 × 3000 × 1900 mm | |
| Tool Diameter | 1–20 mm | |
| Machining Accuracy (≤600 mm) | 0.05 mm | |
| Weight | 4500 kg | |
| Tool Magazine Capacity | 8 tools | |
II. Machine Structure and Requirements
1. Machine Frame
Welded square tube bed
Gantry beam: 8 mm square tube
Platform: 5 mm wall thickness square tube
Legs: 8 mm wall thickness square tube
Heat-treated at high temperature to eliminate internal stress
Ensures stability and no deformation during long-term high-speed operation
2. Vacuum System
Standard 24 vacuum adsorption zones
Supports automatic switching of suction zones following gantry movement
3. Pressure Roller System
Four pressure rollers follow the workpiece during machining
Provides additional holding force along with vacuum adsorption
Ensures stable and secure fixation of the workpiece
4. Electrical System
Includes electrical control cabinet and operation console
Control cabinet located under the machine
Operation console mounted above the cabinet
Monitor and control panel integrated for easy operation
5. Ultrasonic Cutting Advantages
Cutting, drilling, and slotting all performed via ultrasonic system
Efficiency several times higher than conventional cutting machines
Smooth cutting surface, no debris, no dust
Environmentally friendly and high-speed processing
6. Four-Axis Linkage System
Supports free switching between ultrasonic and milling tools
Enables cutting, drilling, and slotting with ultrasonic processing
Achieves true multi-function integration
Combines high efficiency, precision, and ease of operation
7. File Compatibility
Supports STP, DXF, and G-code formats
III. Main Configuration List
| No. | Item | Quantity |
| 1 | CNC Ultrasonic Cutting Machine | 1 |
| 2 | Water-cooled Vacuum Pump | 2 |
| 3 | Dust Collector | 1 |
| 4 | Electric Spindle | 1 |
| 5 | Servo Motor | 4 |
| 6 | CNC System | 1 |
| 7 | Guide Rails | 1 batch |
| 8 | Ball Screw | 1 |
| 9 | Reducer | 3 sets |
| 10 | Rack | 1 batch |
| 11 | Inverter | 2 Units |
| 12 | Pressure Rollers | 1Units |
| 13 | Ultrasonic Cutting Tool | 1 set |
IV. Consumable Parts List
| No. | Item | Specification | Quantity |
| 1 | Linear Guide Block | – | 4 |
| 2 | Cutting Tools | Custom | 2 |
| 3 | Oil Pump | 1.5 L automatic | Automatic Lubrication |
| 4 | MDF Board | 1300 × 3000 mm | 8 |
| 5 | Computer & Monitor | With CAD/CAM capability | 1 set |
| 6 | Pressure Roller Unit | 4 rollers, 1700 mm | 1 set |
| 7 | PVC Table | 25 mm thick vacuum table, 2500 × 7500 mm | – |
| 8 | Flexible Cable | High-flex cable | Rated for 200,000 Bending Cycles |
| 9 | Electrical Components | – | – |
| 10 | Drag Chain | – | Customizable |
| 11 | Independent Control Cabinet | Ventilated, easy maintenance | Customizable |
FAQ
1.What is an Automatic Computer-Controlled Ultrasonic Cutting Machine?
An Automatic Computer-Controlled Ultrasonic Cutting Machine is a specialized device that uses ultrasonic waves to cut materials with high precision and efficiency. This technology combines computer control and ultrasonic sound waves to produce vibrations that cut through various materials such as fabrics, plastics, and food products. The automation simplifies the operation, increases productivity, and allows for detailed designs that are difficult to achieve with traditional cutting methods.
2.How does ultrasonic cutting work?
Ultrasonic cutting uses high-frequency sound waves, typically above 20 kHz, to create rapid vibrations in a cutting blade. These vibrations reduce the friction between the blade and the material, allowing it to cut through easily without producing significant heat. This process minimizes material damage and ensures clean cuts, making it ideal for delicate and intricate works. The machinery is usually controlled by a computer to enhance precision and repeatability.
3.What are the applications of ultrasonic cutting machines?
Ultrasonic cutting machines have a wide range of applications across various industries. They are commonly used in the textile industry for cutting and sealing fabrics, in the food industry for slicing meat and cheese, and in manufacturing for cutting composites and plastic parts. Their ability to handle delicate materials without fraying or damage makes them invaluable in settings like surgical instrument manufacturing and electronics.
4.What advantages do Automatic Ultrasonic Cutting Machines offer?
The advantages of Automatic Ultrasonic Cutting Machines include increased cutting speed, high precision, and reduced material waste. They also require less operator intervention and can operate continuously, boosting productivity. Additionally, ultrasonic cutting produces a cleaner cut, which often eliminates the need for secondary processing like sealing or cleaning edges. This technology can also extend the lifespan of cutting tools due to reduced wear and tear.
5.Are ultrasonic cutting machines easy to operate?
Yes, ultrasonic cutting machines are designed for ease of use. They typically come with user-friendly interfaces and programmable settings that allow operators to set parameters for different materials and cutting requirements. Additionally, automated functions reduce the skill level needed for operation, enabling personnel to efficiently manage the equipment after minimal training. Many machines also come with safety features to protect users and ensure smooth operations.
6.What should I consider when purchasing an ultrasonic cutting machine?
When purchasing an ultrasonic cutting machine, consider factors like the type of materials you’ll be cutting, the needed cutting speed, and the precision required for your applications. Look for machines with robust software for easy programming and compatibility with your existing manufacturing systems. Additionally, consider the machine’s maintenance requirements, warranty, and the availability of technical support to keep your operations running smoothly.
