Automotive Wires Ozone Aging Chamber

The Automotive Wires Ozone Aging Chamber is designed to evaluate the ozone resistance of automotive wires and cables under controlled environmental conditions. You can simulate ...

Introduction

The Automotive Wires Ozone Aging Chamber is designed to evaluate the ozone resistance of automotive wires and cables under controlled environmental conditions. You can simulate long-term exposure to ozone and temperature fluctuations, ensuring wire performance meets global automotive standards and OEM requirements.

Application

This chamber is suitable for testing:

(1) Automotive wires and cable bundles in engine compartments and electrical systems.

(2) Insulated wires for low-voltage automotive applications.

(3) R&D, quality control, and production line verification of wire ozone resistance.

(4) Rubber and plastic components in automotive parts requiring ozone aging assessment.

Standards

(1) ISO 6722 – Road vehicles: Electrical cables – Dimensions and test methods

(2) SAE J1128 – Low-voltage cables for automotive applications

(3) QC/T 730 – Automotive wire bundle ozone resistance test method (China)

(4) JASO D611 – Automotive parts: Ozone resistance test for rubber and plastics (Japan)

Parameters

Parameter Specification
Chamber Dimensions 400 mm (W) × 500 mm (D) × 500 mm (H)
Temperature Range RT +10°C to 60°C
Temperature Control PID microprocessor, ±0.5°C stability
Temperature Uniformity ±2°C across workspace
Ozone Concentration 10–1000 pphm (adjustable), ±10% deviation
Rotation Speed 0–5 RPM (adjustable via touchscreen)
Power Supply 380V/50Hz (220V/60Hz optional)
Power Consumption 3.5 KW (peak)
Noise Level ≤65 dB
Controller 7” touchscreen with multi-language support

Features

(1) Dual-Zone Climate Control – Maintains precise temperature across the workspace with ±0.5°C stability.

(2) Advanced Ozone Generation – Corona discharge system with real-time concentration display and automatic calibration for consistent exposure.

(3) Rotating Sample Rack – 2 RPM adjustable rotation simulates mechanical stress during aging tests.

(4) Data-Driven Testing – Built-in data logger records temperature, humidity, and ozone levels; USB export enables traceable reports.

(5) Energy Efficiency – Rapid heating/cooling cycles with only 3.5 KW peak power consumption.

(6) Ergonomic Access – Full-view anti-ozone glass observation window and quick-release door seal for easy sample handling.

(7) Safety Certified – CE-marked with over-temperature protection and ozone leak detection for lab safety.

Accessories

(1) Main Unit – Ozone aging chamber with dual-zone climate control

(2) Sample Rack – Rotating stainless-steel holder (2 RPM adjustable)

(3) Ozone Sensor – High-precision detector with calibration certificate

(4) Safety Kit – Anti-ozone gloves, gas mask, and emergency shutoff remote

(5) Software – PC data analysis tool for trend visualization (USB included)

(6) Documentation – Multilingual user manual, warranty card, and compliance certificates

Maintenance Information

(1) Keep chamber interior and sample racks clean to prevent contamination.

(2) Calibrate ozone sensors and PID controllers regularly.

(3) Inspect rotating racks and door seals for wear or damage.

(4) Verify data logger and USB export functionality before testing.

(5) Maintain safety kit and ensure emergency shutoff systems are operational.

FAQ

(1) What is this product?

It is a chamber designed to test the ozone resistance of automotive wires and cable bundles under controlled environmental conditions.

(2) What is this product used for?

You can simulate ozone exposure and temperature fluctuations to evaluate wire durability and ensure compliance with automotive standards.

(3) What is the working principle of this product?

The chamber maintains precise temperature and ozone levels while rotating samples to simulate mechanical stress, recording environmental conditions for analysis.

(4) Why is this product important?

It ensures that automotive wires maintain performance and safety under long-term ozone exposure, reducing the risk of insulation degradation or failures.

(5) Which industries is this product suitable for?

It is suitable for automotive wire manufacturers, OEMs, R&D institutions, quality inspection labs, and suppliers of rubber and plastic components requiring ozone aging tests.

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