Fuel Water Separator Test Bench

The Fuel Water Separator Test Bench primarily follows ISO/TS 16332-2006 “Diesel engines – Diesel filters – Evaluation of fuel-water separation performance̶...

Introduction

The Fuel Water Separator Test Bench primarily follows ISO/TS 16332-2006 “Diesel engines – Diesel filters – Evaluation of fuel-water separation performance” to test the oil-water separation characteristics of the fuel filter; and performs a cleanliness test on the fuel filter using ISO 4020-2001 “Road vehicles – Fuel filters for diesel engines”. The main technical parameters displayed are: test flow rate, system pressure, orifice plate device pressure difference, test specimen pressure difference, and medium temperature.

Applications

The Fuel Water Separator Test Bench is designed to evaluate the water separation performance and cleanliness of fuel filters used in diesel engines. Typical applications include:

Development of new fuel filter products

Comparative performance testing against international products

Quality control during production

Third-party testing and regulatory inspection

The system simulates fuel flow conditions and measures water separation efficiency, differential pressure, system pressure, and cleanliness to ensure accurate filter performance evaluation.

Standards

ISO/TS 16332-2006 – Method for evaluating fuel water separation efficiency of diesel engine fuel filters

ISO 4020-2001 – Road vehicles – Fuel filter test methods for diesel engines

SAE J905-1999 – Diesel fuel filter test methods

Technical Parameters

Parameter Unit Value
Test flow rate L/h 60 … 600 or 30 … 300
System pressure MPa 1
Medium temperature °C Room temp (optional heating/cooling)
Water flow rate mL/min 1.5 … 200
Orifice plate Domestic or imported
Test fuel 0# diesel
Test oil tank volume L 75 (final design)
Water tank volume L 15 (final design)

Features

Automated Data Acquisition: Key performance parameters such as flow rate, pressure, and differential pressure are automatically recorded

Variable Flow Control: Flow rate regulated using a frequency converter for precise adjustment

Comprehensive Protection: Includes hydraulic protection, electrical protection (leakage, overload), and emergency stop functionality

Robust Construction: Aluminum alloy frame, stainless steel panel with engraved markings, and seamless stainless steel piping ensure durability

Customizable Design: Parameters can be tailored according to customer requirements

Accessoriess

Fuel Water Separator Tester mainly consists of six parts: a test circulation system, a water injection system, a test auxiliary system, an online laser particle size analyzer, a Karl Fischer titrator, a real-time temperature control system, an electrical control system, and a test bench frame.

FAQ

1. What is this product?

A test bench for evaluating the water separation and cleanliness performance of diesel fuel filters.

2. What is this product used for?

To measure water separation efficiency, differential pressure, and cleanliness of fuel filters for development, quality control, and comparative testing.

3. Why is this product important?

Accurate water separation testing ensures fuel filter performance, engine protection, and compliance with international standards.

4. What industries is this product suitable for?

Fuel filter manufacturers, diesel engine manufacturers, research institutes, and third-party testing laboratories.

5. What types of this product are available?

The test bench can accommodate different flow ranges and optional heating/cooling configurations for various diesel filter specifications.

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