Insertion and Extraction Tester
Category：Life Cycle & Durability
Introduction
The Insertion and Extraction Tester is designed to measure the insertion and extraction forces of automotive connectors. You can use this equipment to evaluate the mechanical performance and reliability of connector mating interfaces, ensuring stable electrical connections and compliance with industry standards.
Application
This machine is suitable for:
(1) Insertion and withdrawal force testing of automotive connectors.
(2) Evaluation of terminal engagement and retention performance.
(3) Quality control of wire harness connectors and electrical interfaces.
(4) R&D testing for connector design and durability validation.
Standards
(1) ISO – International Organization for Standardization
(2) CE – European conformity standards
(3) UL – Underwriters Laboratories
(4) ASTM – American Society for Testing and Materials
(5) DIN, EN, GB, BS, JIS, ANSI, TAPPI, AATCC, IEC, VDE – Related testing standards
Parameters
| Parameter | Specification |
|---|---|
| Load Capacity | 5 kg / 10 kg / 20 kg / 50 kg (optional) |
| Minimum Resolution | 0.01 |
| Maximum Measurement Height | 150 mm |
| Fine-Tuning Distance | 0.01 mm (optional 0.001 mm) |
| Test Speed Range | 0–200 mm/min |
| X-Y Axis Movement Range | 0–75 mm |
| Transmission Mechanism | Ball screw |
| Motor Type | Servo motor |
Features
(1) High Precision Measurement – Fine resolution ensures accurate force and displacement measurement.
(2) Servo Motor Drive – Provides stable and repeatable motion control.
(3) Adjustable Speed Control – Wide speed range meets different test requirements.
(4) X-Y Mobile Platform – Enables precise positioning for multi-pin connector testing.
(5) Self-Centering Fixture – Ensures consistent alignment during insertion and withdrawal tests.
(6) Integrated Software System – Industrial computer with control software for data acquisition and analysis.
(7) Multi-Functional Fixtures – Suitable for various connector types and configurations.
Accessories
(1) Test machine
(2) Industrial computer mainframe
(3) 17-inch LCD monitor
(4) Control software
(5) Printer
(6) X-Y mobile platform
(7) Self-centering device
(8) Multi-functional fixtures (2 sets)
(9) Clamping jaws (2 sets)
Maintenance Information
(1) Regularly inspect fixtures and clamps for wear or misalignment.
(2) Keep the ball screw and moving parts lubricated.
(3) Ensure proper calibration of force sensors and displacement systems.
(4) Maintain the computer and software system for stable operation.
(5) Keep the equipment clean and free from dust.
FAQ
(1) What is this product?
It is a testing machine used to measure the insertion and withdrawal forces of automotive connectors.
(2) What is this product used for?
You can evaluate connector engagement performance and ensure reliable electrical connections.
(3) What is the working principle of this product?
The machine applies controlled motion to insert and withdraw connectors while measuring force and displacement.
(4) Why is this product important?
It ensures connectors meet mechanical performance requirements, improving reliability and safety.
(5) Which industries is this product suitable for?
It is suitable for automotive manufacturers, connector suppliers, wire harness producers, and testing laboratories.
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