Automotive connector insertion and withdrawal force testing machine
Category：Other
Introduction
Product Overview
The Automotive Connector Insertion and Withdrawal Force Testing Machine is designed for accurately measuring the insertion and withdrawal forces of automotive connectors. It ensures the reliability, quality, and safety of electrical connectors in automotive and other electronic applications. This equipment is widely used by automotive manufacturers, connector suppliers, and testing laboratories to verify that connectors meet the required standards.
Applicable Standards
This machine complies with multiple international and national standards, including:
ISO, CE, UL, ASTM, DIN, EN, GB, BS, JIS, ANSI, TAPPI, AATCC, IEC, VDE
This broad compliance ensures testing meets global automotive and electronic industry requirements.
Main Parameters
| Parameter | Specification |
|---|---|
| Load | 5 kg / 10 kg / 20 kg / 50 kg (optional) |
| Minimum resolution | 0.01 (can be refined to 0.001 mm for high-precision tests) |
| Maximum measurement height | 150 mm |
| Fine-tuning minimum distance | 0.01 mm (or 0.001 mm for precise adjustment) |
| Measuring speed range | 0–200 mm/min |
| XY-axis movement range | 0–75 mm |
| Transmission mechanism | Rolling screw |
| Motor | Servo motor |
Equipment Composition
| Component | Description |
|---|---|
| Test machine | Main mechanical testing unit |
| Industrial computer mainframe | For control, data acquisition, and test management |
| 17” LCD monitor | Display real-time test data and results |
| Control software | Full-featured software for test setup and analysis |
| Printer | For instant output of test reports |
| Large X-Y mobile station | One X and Y mobile station for precise sample positioning |
| Self-centering device | Ensures proper alignment for insertion/removal of connectors |
| Multi-functional fixture | Two sets for different connector types |
| Clip mouth | Two sets for securing samples during testing |
Scope of Application
Automotive connectors of various sizes and specifications.
Electrical and electronic connectors for industrial equipment.
Quality assurance, R&D, and production line testing of connectors.
Verification of connector insertion and withdrawal forces for compliance with international standards.
FAQ
1. What types of connectors can be tested?
The machine can test a wide range of automotive and industrial connectors, including pin connectors, multi-pin connectors, and standard electronic connectors.
2. How precise is the measurement?
The testing system has a minimum resolution of 0.01 mm, and fine-tuning can reach 0.001 mm for high-precision connector tests.
3. Can the test speed be adjusted?
Yes, the machine supports 0–200 mm/min, allowing for both slow and rapid insertion/withdrawal tests.
4. How is the connector held during testing?
The system includes a self-centering device and multi-functional fixtures, which securely hold connectors to prevent misalignment or movement during testing.
5. How are the results recorded?
Test data can be monitored in real-time via the 17” LCD, stored on the industrial computer, and printed directly using the included printer.
