Automotive Stabilizer Bar Fatigue Testing Machine

The Automotive Stabilizer Bar Fatigue Testing Machine is designed for fatigue performance testing of various automotive stabilizer bars.The machine consists of a drive system, t...

Introduction

The Automotive Stabilizer Bar Fatigue Testing Machine is designed for fatigue performance testing of various automotive stabilizer bars.The machine consists of a drive system, transmission system, amplitude adjustment mechanism, position adjustment system, and control/display system. It uses an electromagnetic speed control system to drive the motor, which operates an eccentric mechanism and connecting rods to generate reciprocating push-pull motion on the stabilizer bar, completing fatigue durability tests.With high efficiency, pollution-free operation, a wide frequency adjustment range, and flexible test space, the machine can perform fatigue tests on stabilizer bars of different specifications by using appropriate fixtures.The equipment adopts microcontroller control technology with automatic shutdown after reaching the preset number of test cycles. It features high integration, simple structure, low failure rate, stable performance, reliable operation, and easy maintenance.

Applications

The Automotive Stabilizer Bar Fatigue Testing Machine is mainly used for fatigue life and durability testing of automotive stabilizer bars.

Applicable Standards

QC/T 29035-1991 — Technical Conditions for Automotive Leaf Springs (Related suspension component fatigue testing requirements)

GB/T 3075 — Metallic Materials — Fatigue Testing — Axial Force-Controlled Method

GB/T 16825.1 — Verification of Static Uniaxial Testing Machines

JJG 139 — Verification Regulation of Tension, Compression and Universal Testing Machines

GMW 14247 — Fatigue Test of Stabilizer Bar Link and Related Components

GM Korea EDS-T-2511 — Stabilizer Bar Fatigue Test Procedure

Main Technical Specifications

Item Technical Parameters
Maximum Test Force (Push-Pull Force) 10 kN / 20 kN / 50 kN / 100 kN
Amplitude Range 0–70 mm (Adjustable)
Test Frequency 0–3 Hz (Adjustable)
Test Station 1 station (One stabilizer bar per test)
Counter Capacity 9 × 10⁹ cycles
Test Function Automatic stop after reaching preset test cycles
Stabilizer Bar Length Range 600–2000 mm (Manual adjustment)
Stabilizer Bar Clamping Length 600–1500 mm
Position Adjustment Scale markings provided at the clamping area and secondary connecting rod (swing arm) position for accurate installation position and swing amplitude adjustment
Stabilizer Bar Arm Length Range 200–600 mm (Manual adjustment)
Arm Position Adjustment Scale markings provided for accurate adjustment of stabilizer bar installation position
Distance Between Arm Length and Length Angle Position 0–100 mm (Manual adjustment)
Main Motor Power 7.5 kW
Display Function Digital display of test cycles, test frequency, and other parameters
Power Supply Three-phase four-wire system, AC 380 V, 50 Hz

Main Features

Suitable for fatigue life testing of various automotive stabilizer bars.

Adjustable test force, amplitude, and frequency to meet different testing requirements.

Manual adjustment system with scale markings for accurate specimen positioning.

Automatic stop function after reaching the preset number of test cycles.

Digital display of test cycles and test frequency.

Simple structure, stable operation, and reliable performance.

High efficiency, low maintenance, and easy operation.

Supports testing of stabilizer bars with different sizes by changing fixtures.

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