Automotive Wire Puncture Tester
Category：Interior Material Tester
Introduction
The Automotive Wire Puncture Tester is designed to evaluate the insulation strength of automotive wires. It is an essential testing instrument for manufacturers to ensure wire quality and compliance with safety standards.
Application
(1) Automotive wire production lines – monitor insulation strength during manufacturing.
(2) Research and development – verify insulation performance of new wire materials.
(3) Quality control – ensure each batch of wires meets SAE safety requirements.
(4) Certification testing – comply with automotive electrical wire standards.
(5) Electrical component testing – assess wires used in harnesses and control systems.
Standards
(1) SAE J1128-2005 – Automotive wire insulation strength and puncture resistance
Parameters
| Parameter | Specification |
|---|---|
| Applied Force Range | 12–20 kg, 1–200 kg |
| Force Application Speed | Adjustable via potentiometer or controlled automatically by software |
| Test Report | Generates test report files |
| Drive Type | Standard variable-speed motor or servo motor |
| Force Application Rate | 2.3 kg/min |
| Steel Rod Diameter | 3 mm |
| Test Voltage | 24 V |
| Detection Action Current | 5 mA |
| Power | 500 W |
| Power Supply | AC 220 V |
Features
(1) Precise force application for consistent puncture testing.
(2) Adjustable speed to accommodate different wire specifications.
(3) Automatic software control for repeatable testing and reporting.
(4) Generates detailed test reports for quality documentation.
(5) Supports both standard motor and servo-driven operation for flexibility.
Accessories
(1) Steel puncture rod (3 mm diameter)
(2) Sample clamps and holders
(3) Software package for test control and reporting
(4) Calibration weights
(5) Power cables and connectors
Maintenance Information
(1) Regularly inspect and clean the puncture rod.
(2) Check motor and drive system for smooth operation.
(3) Calibrate force application mechanism periodically.
(4) Keep software updated for accurate test reporting.
(5) Store device in a dry, dust-free environment.
FAQ
(1) What is this product?
It is a tester for evaluating the insulation strength and puncture resistance of automotive wires.
(2) What is this product used for?
It measures whether automotive wires can withstand specified puncture forces, ensuring insulation reliability.
(3) What is the working principle of this product?
A controlled force is applied via a steel rod to the wire insulation until puncture occurs, with force and test data recorded automatically.
(4) Why is this product important?
It ensures automotive wires meet safety and performance requirements, preventing insulation failure in vehicles.
(5) What industries is this product suitable for?
Automotive wire manufacturing, electrical component production, R&D laboratories, and quality control facilities.
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