
High Temperature Half Mannequin
Category:Manikin System
Introduction
This head and torso are designed for use in the testing of clothing and headgear in a high temperature challenging environment.The head and torso are of a medium size and the head-form contains an ISO 16900-5 trachea. The head surface is made of high heat resistant silicone rubber (up to 294°C) and is fixed over a machined aluminium core which provides the thermal mass.
Application
The High-Temperature Half Mannequin is suitable for testing a variety of protective equipment and scenarios, including:
Full-system evaluation of high-temperature protective clothing
Firefighter suits and helmets for heat resistance testing
Industrial high-temperature workwear (metallurgy, foundry, glass production)
High-temperature protective headgear, helmets, and respiratory devices
Compatibility testing of protective clothing and headgear systems
Performance verification under thermal shock or continuous heat exposure
Laboratory research for comparative high-temperature protective performance
Standards
The mannequin can be used as a test carrier in accordance with or in support of the following standards:
GB 24539 — Protective Clothing: General Technical Requirements for Chemical Protective Clothing (high-temperature relevant tests)
GB/T 38302 — Protective Clothing: Evaluation Methods for High-Temperature Protection
ISO 16900-5 — Respiratory Protective Devices: Test Heads and Human Models — Airway Structure
ISO 17491 — Protective Clothing Test Methods: System-Level and Human-Simulation Tests
EN 136 / EN 137 — Requirements for Respiratory Protective Equipment
ASTM F2707 — Test Methods for High-Temperature Protective Equipment
Technical Specifications
| Parameter | Description |
|---|---|
| Product Name | High-Temperature Half Mannequin |
| Structure | Head + Torso half-body model |
| Anthropometric Size | Medium human size |
| Head Structure | Integrated ISO 16900-5 airway (trachea) |
| Head Surface Material | High-heat-resistant silicone rubber |
| Maximum Head Temperature | ≤ 294 °C |
| Head Internal Structure | Machined aluminum core for thermal mass simulation |
| Neck & Torso Material | Flame-retardant glass-fiber reinforced plastic (GRP) |
| Operating Environment | High-temperature laboratory test conditions |
Features
High-Temperature Resistant Head: Silicone rubber surface stable up to 300 °C
Realistic Thermal Mass: Aluminum core simulates human head thermal inertia
Standardized Airway: Integrated ISO 16900-5 trachea for system-level respiratory testing
Flame-Retardant Torso: GRP torso ensures structural stability under high heat
Equipment Compatibility: Suitable for helmets, head covers, and high-temperature protective clothing
Accessories
| Name | Description |
|---|---|
| Half-Mannequin Main Unit | Integrated head and torso structure |
| ISO 16900-5 Airway | Standardized integrated trachea |
| High-Temperature Silicone Head Layer | Heat-resistant contact surface |
| Mounting & Fixation Bracket | For installation on test platforms |
| Connection Interface Components | Integration with respiratory and test systems |
Testing Principle
The mannequin simulates the thermal mass and structural properties of the human upper body in high-temperature environments. Protective clothing or headgear is mounted on the mannequin, and heat sources or high-temperature chambers simulate extreme conditions. This setup allows evaluation of thermal tolerance, structural integrity, and system-level compatibility of protective equipment.
FAQ
1. What is the High-Temperature Half Mannequin used for?
It evaluates protective clothing and headgear under high-temperature conditions, simulating human thermal inertia and structural response.
2. Which protective equipment can be tested?
Supports high-temperature suits, firefighter uniforms, industrial workwear, helmets, head covers, and respiratory protective systems.
3. How does it simulate human thermal characteristics?
The aluminum core mimics human thermal mass; silicone head and GRP torso replicate heat response and structural integrity.
4. Can it test protective equipment at the system level?
Yes, with integrated ISO 16900-5 airway, it supports helmets, respiratory devices, and clothing for system-level testing.
5. What safety precautions are required?
Ensure the mannequin is clean and undamaged, do not exceed maximum temperature, allow cooling post-test, and strictly follow standard exposure times.



