High Voltage Test Machine

The High Voltage Test Machine for Wires and Cables is designed to perform AC withstand voltage tests (power frequency voltage tests) on electrical wires and cables. It applies a...

Introduction

The High Voltage Test Machine for Wires and Cables is designed to perform AC withstand voltage tests (power frequency voltage tests) on electrical wires and cables. It applies a controlled high voltage to the specimen to verify insulation strength and dielectric performance. Due to significant capacitance between electrodes, large transformer capacity is required, especially for long or large-diameter cables.

Application

This high voltage test machine is suitable for:

AC withstand voltage testing of power, control, and communication cables

Insulation quality verification of wires and cables in manufacturing and quality control

Testing of automotive, industrial, and electrical power cables

R&D and routine production inspection of cable insulation materials

Standards

GB/T 227-2011: High Voltage Test for Electric Wires and Cables

IEC 60811: Methods for Testing of Insulating and Sheathing Materials of Electric Cables

IEC 60270: High-voltage Test Techniques – Partial Discharge Measurements

IEEE 400: Standard Test Procedures and Requirements for Field Testing of AC Transmission Cables

Parameters

Item Specification
Input Voltage AC 380V, 50 Hz
Rated Power 25 kVA / 30 kVA / 50 kVA / 100 kVA / 200 kVA
Voltage Range AC 0–5 kV / 0–10 kV / 0–20 kV / 0–50 kV (customizable)
Breakdown Current Range 0–5 A / 6 A / 10 A / 20 A (customizable)
Test Duration 1–999.9 S / M / H (programmable)
Voltage Ramp Pre-set voltage function; automatic ramp to set value
Structure Separate control console and transformer; safe and reliable
Safety Alarms Door limit alarm, zero voltage alarm, sound-light ramp alarm, breakdown alarm
Emergency Stop Quick cut-off of voltage to terminate test immediately
Transformer Protection Automatic power cut-off for transformer overcurrent or overload

Features

Wide voltage and current range, suitable for cables of various lengths and diameters.

Programmable test time and voltage ramp for precise insulation testing.

Safety features including alarms, emergency stop, and transformer overload protection.

Split design for transformer and control console ensures operational safety.

Reliable AC withstand testing for production, R&D, and quality inspection purposes.

Accessories

High voltage transformer

Control console with display and indicators

Safety interlocks and alarms

Emergency stop switch

HV test leads and clamps (customizable)

FAQ

What is this product?

It is a high voltage test machine for evaluating the insulation strength of wires and cables.

What is it used for?

It performs AC withstand voltage tests to detect insulation weaknesses and verify cable dielectric performance.

Why is it important?

Ensures cable insulation can withstand operating and fault voltages, preventing electrical failures and enhancing safety.

Which industries is it suitable for?

Cable manufacturing, automotive wiring, electrical utilities, industrial wiring, quality control laboratories.

What types are available?

Models with different transformer capacities (25–200 kVA) and voltage ranges (0–5 kV to 0–50 kV), customizable based on cable size and testing requirements.

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