IEC 63180 Infrared and Microwave Sensing Test Dummy
Category：Manikin System
Introduction
The IEC 63180 Infrared and Microwave Sensing Performance Test Dummy is a comprehensive testing system designed for standardized and repeatable evaluation of infrared (PIR) and microwave radar sensing products. By simulating human body dimensions, movement behaviors, and surface thermal radiation characteristics, the system quantitatively assesses detection distance, angular coverage, and trigger stability in controlled environments. This system is ideal for laboratory functional verification, performance comparison, product development, and production consistency testing.
Application
The test dummy is applicable to a wide range of sensing products and scenarios, reflecting mainstream testing requirements and industry-standard protocols:
Infrared motion-sensing lamps (PIR lamps)
Microwave radar motion-sensing lamps
Infrared and microwave hybrid sensing devices
Indoor and outdoor intelligent lighting sensors
Smart security human detection modules
Building automation sensing controllers
Smart home motion-sensing switches and modules
R&D stage performance verification of sensing products
Production consistency testing and type approval
Standards
The system can be used to verify and evaluate compliance with the following standards:
GB/T 17743 – Electromagnetic compatibility of electrical lighting equipment
GB/T 24824 – General technical requirements for infrared detectors (relevant clauses)
IEC 63180 – Performance testing methods for infrared and microwave sensing devices
IEC 60598 – Luminaires; supplementary verification of sensing functions
IEC 62386 – Intelligent control systems; functional verification reference
Product Specifications
Simulated Human Robot
| Item | Technical Specifications |
|---|---|
| Total Height | 1.8 m (including mobile platform) |
| Mobility | Omni-directional four-wheel chassis |
| Moving Speed | 1 m/s |
| Moving Direction | Straight / 45° diagonal |
| Step Distance | 0.5 m / 1 m adjustable |
| Surface Temperature Range | 30 – 40 °C, adjustable |
| Temperature Uniformity | Uniform body surface heating |
| Heated Areas | Head and chest |
| Power Supply | Built-in rechargeable battery |
| Endurance | Capable of full-day continuous testing |
| Control | Remote / software integration |
Elevation & Rotation Platform
| Item | Technical Specifications |
|---|---|
| Elevation Range | 1 – 5 m |
| Elevation Step | 0.5 m |
| Rotation Angle | 0 – 360° |
| Rotation Accuracy | 5° / 10° adjustable |
| Mounting | Wall-mounted / ceiling lamp installation |
| Structure Material | Low-metal content design |
| Mobility | Omni-directional wheeled base |
| Control | Remote / software control |
Product Features
IEC 63180 Standardized Test Configuration: Radial and circumferential measurement points enable comprehensive detection coverage mapping.
Repeatable Human Motion Simulation: Robot movement paths, speed, and pause times are precisely controlled to eliminate human variability.
Realistic Human Thermal Radiation: Head and chest heating simulates human infrared radiation characteristics for PIR testing.
Dual-Mode Infrared & Microwave Platform: Structural design minimizes metal interference while accommodating both IR and microwave measurements.
Modular System Architecture: Robot, elevation/rotation platform, and software can operate independently or in combination, facilitating upgrades and expansion.
Accessories & Consumables
| Name | Description |
|---|---|
| Simulated Human Robot | Includes mobile chassis and heating system |
| Removable Spare Battery | Quick replacement capability |
| Remote Control | For robot and elevation/rotation platform operation |
| Elevation & Rotation Platform | Includes rotation motor and elevation mechanism |
| Sensor Lamp Mounting Fixture | Supports wall or ceiling installation |
| Control Software | Data acquisition and report export |
| Power Charger | Battery charging |
| Communication Cables | For software integration |
Testing Principle
The system simulates controlled human movement within the detection zone of sensing products, providing stable and consistent stimuli under different distances, angles, and heights.
The robot moves along pre-set paths while the elevation/rotation platform adjusts the product’s installation height and orientation.
When a sensing product is triggered, the software automatically records the spatial coordinates of the event.
This produces complete sensing performance distribution data for quantitative evaluation.
Operation Instructions
Ensure the robot’s battery is fully charged for the complete test cycle.
Preheat the head and chest heating system to the target temperature and maintain stability.
For microwave testing, avoid large metal objects that could cause reflections.
Do not enter the test area during elevation or rotation operations.
Select the appropriate test mode (Mode 1 or Mode 2) according to the sensing product type.
FAQ
1. What is this product?
The IEC 63180 Infrared and Microwave Sensing Dummy is a robotic test system designed to simulate human body size, movement, and surface thermal radiation. It provides standardized and repeatable evaluation of infrared (PIR) and microwave motion-sensing devices under controlled laboratory conditions.
2. What is this product used for?
This dummy is used to test the detection distance, angular coverage, and trigger stability of sensing products, including PIR lamps, microwave radar lamps, hybrid IR/microwave devices, and smart home or building automation motion sensors. It ensures accurate functional verification, production consistency, and R&D performance evaluation.
3. Why is this product important?
It eliminates human variability and provides reproducible test conditions. The robot simulates real human movement and thermal emission, enabling precise, quantitative performance assessment of motion-sensing products, which is critical for product quality assurance, compliance with IEC 63180, and market reliability.
4. What industries is this product suitable for?
Smart lighting and sensor manufacturers
Smart home automation and IoT device developers
Building automation and security systems
Laboratory testing and certification agencies
Research and development institutes
5. What types of this product are available?
Mobile Robot Only: Omni-directional movement with head/chest heating for PIR testing.
Elevation & Rotation Platform: Adjustable height (1–5 m) and rotation (0–360°) for ceiling or wall-mounted product testing.
Integrated System: Robot + Elevation/Rotation Platform + Control Software for full-range, repeatable, and programmable testing.
