100-V2 steam generator tester

The 100-V2 Steam Generator Tester is specially designed for automotive thermal shock testing. It produces consistent, controllable steam output to simulate high-temperature expo...

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Introduction

The 100-V2 Steam Generator Tester is specially designed for automotive thermal shock testing. It produces consistent, controllable steam output to simulate high-temperature exposure conditions required by OEM thermal shock standards. The device is widely used in automotive R&D, quality control, and component testing to evaluate material and component resistance under thermal shock conditions.

Application Scope

Automotive thermal shock testing

Component and material durability evaluation

R&D and quality assurance of automotive parts exposed to steam

Validation of parts against OEM thermal shock specifications

Typical components tested:

Engine components

Electronic modules

Cooling system parts

Seals and gaskets

Applicable Standards

Standard No. Standard Name
Ford FLTM BI 107-05 Ford Motor Company Thermal Shock Test Method – Steam Injection
GMW15919 GM Thermal Shock Test Specification – Steam Method
FCA LP-463PB-64-01 FCA (Fiat Chrysler Automobiles) Thermal Shock Test Standard

These standards ensure that the device meets strict OEM requirements for automotive thermal shock testing.

Product Advantages

Specifically Designed for Automotive Thermal Shock: Provides precise steam parameters required for common OEM thermal shock tests.

Meets Major OEM Standards: Complies with Ford, GM, and FCA thermal shock specifications.

Consistent Steam Output: Ensures repeatable and reliable testing results.

Controllable Steam Parameters: Adjustable water flow rate and steam dynamic pressure for accurate testing.

Integrated with Approved Systems: Compatible with OEM-approved test setups for automotive components.

Adjustable Burner: Flexible gas/electric burner for precise steam generation control.

Product Features

Dedicated steam generator unit (Model 100-V2)

Adjustable gas/electric burner for heating and steam production

Controlled water flow rate: 2.7 ± 0.1 L/min

Controlled nozzle steam dynamic pressure: 37.9 ± 1.9 kPa

Designed for use with high-temperature, high-pressure steam hoses

Tubular nozzle with inner diameter 12.5 ± 0.3 mm, length ≥ 100 mm, corrosion-resistant

Dynamic Head Clamp (DHF) for measuring discharge dynamic head pressure at 25 mm from nozzle using 4.7 mm bore tube

Technical Parameters

Parameter Specification
Model STD-100-V2
Water Flow Rate 2.7 ± 0.1 L/min
Nozzle Steam Dynamic Pressure 37.9 ± 1.9 kPa
Nozzle Diameter 12.5 ± 0.3 mm
Nozzle Length ≥ 100 mm
Burner Type Adjustable gas/electric
Hose High-temperature and high-pressure resistant
Dynamic Head Clamp STD-DHF-1, measures 37.9 ± 1.9 kPa at 25 mm from nozzle
Application Automotive thermal shock testing per Ford, GM, FCA standards

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