
Battery Diaphragm Gas Permeability Tester
Category:Battery Performance Tester
Introduction
The Battery Diaphragm Gas Permeability Tester is a precision instrument designed to evaluate the gas permeability of battery diaphragms and separators. It provides accurate, high-resolution measurements under controlled pressure conditions, enabling reliable assessment of materials used in battery production. The compact design and ease of operation make it suitable for laboratory and quality control environments.
Application
(1) Measuring gas permeability of battery diaphragms and separators in lithium-ion and other rechargeable batteries.
(2) Evaluating barrier performance of separator materials for battery safety and efficiency.
(3) Research and development of new diaphragm and separator materials.
(4) Quality control and inspection in battery manufacturing facilities.
(5) Laboratory testing for material science studies related to electrochemical devices.
(6) Comparing permeability of different separator types to guide material selection.
Standards
(1) GB/T 458 – Battery diaphragm gas permeability test method.
(2) ISO 536/2 – Paper and board determination of gas permeability.
(3) QB/T 1667 – Battery separator testing requirements.
(4) GB/T 23227 – Lithium-ion battery separator testing.
(5) ISO 2965 – Determination of gas permeability for thin films.
(6) YC/T 172 – Battery separator gas transmission test.
(7) GB/T 12655 – Testing of diaphragms for battery applications.
(8) GB/T 20042.7-2014 – Lithium-ion battery separator performance testing.
(9) GB/T 36363-2018 – Gas permeability test for battery diaphragm materials.
Parameters
| Parameter | Specification |
|---|---|
| Test range | 10–15000 s/100ml (standard, other ranges optional) |
| Resolution | 0.1 s/100ml |
| Pressure accuracy | 0.0001 kPa |
| Number of samples | 1 |
| Net weight | 20 kg |
| Test gas | Clean air (user-supplied) |
| Power supply | AC 220V, 50Hz |
| Overall dimensions | 370 mm (L) × 320 mm (D) × 450 mm (H) |
| Pressure range | 5 kPa standard (10 kPa, 20 kPa optional) |
| Air source pressure | 0.3–1.0 MPa |
Features
(1) High-accuracy measurement of gas permeability (10–15000 s/100ml).
(2) Exceptional resolution (0.1 s/100ml) and pressure accuracy (0.0001 kPa).
(3) Multiple selectable pressure ranges: 5 kPa standard, 10 kPa and 20 kPa optional.
(4) Single-sample testing with secure sample holder.
(5) Compact, robust design suitable for laboratory environments.
(6) User-friendly interface for easy parameter setting and operation.
(7) Requires only clean air as a test gas.
(8) Provides reliable and repeatable results for quality control and R&D applications.
Accessories
(1) Main testing machine
(2) Sample holder
(3) Pressure application system
(4) User manual
(5) Power cable
Maintenance Information
(1) Regularly inspect the sample holder and pressure components for wear or leaks.
(2) Keep the instrument clean and free from dust or debris.
(3) Check the air source for contaminants that may affect test accuracy.
(4) Periodically verify calibration to maintain measurement precision.
(5) Handle the machine carefully to avoid damage to sensitive components.
(6) Follow manufacturer guidelines for servicing and spare parts replacement.
FAQ
1. What is the primary purpose of this tester?
It measures the gas permeability of battery diaphragms or separators to evaluate their effectiveness in preventing gas leakage and ensuring safe battery operation.
2. Which types of battery diaphragms can be tested?
The tester is suitable for polymer, ceramic, and composite diaphragms used in lithium-ion, nickel-metal hydride, and other rechargeable batteries.
3. How does the tester simulate real-world conditions?
It applies controlled pressure differentials and measures the rate of gas transmission through the diaphragm under specified environmental conditions.
4. Which standards does this tester comply with?
It supports international standards for battery separator and diaphragm testing, including ASTM, IEC, and relevant national battery safety protocols.
5. Who typically uses this equipment?
Battery manufacturers, R&D laboratories, and quality control teams use it to ensure diaphragm integrity, optimize materials, and maintain battery safety and performance.
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